These countries are all located
in South-east Asia.
Brazil provided the world with
the rubber tree, Hevea Brasiliensis, but that country no longer
plays any significant part in the world NR (natural rubber) trade.
Seeds were
exported from the lower Amazon area of Brazil to London UK by
Henry Wickham, a local planter acting for the British Government
in 1876.
The seeds were germinated at the
Tropical Herbarium in Kew Gardens, London later that year. From
there seedlings were exported to Ceylon (Now Sri Lanka). In 1877,
22 seedlings were sent from Ceylon to Singapore, where they grew
strongly, and the technique of tapping was developed.
Prior to this, the trees had to
be felled before the latex could be extracted.
By 1900, most of the techniques
and agricultural practices required to establish large plantations
had been developed. One key technique was bud grafting. This is
essentially a cloning technique which ensures that genetically
identical trees can be produced in unlimited numbers.
The rubber industry often talks
about high-yielding clones, or other types of clone; and this is
the basis of that terminology.
Over the next 40 years or so, the
British in Malaysia and the Dutch in Indonesia cleared large areas
of rainforest to create rubber plantations.
Simultaneously, local farmers saw
the opportunities of rubber cultivation, and planted small groves
of trees to supplement their own income.
This gives rise to two types of
rubber plantations in most producing countries: the estates, or
plantations and the smallholdings.
Smallholdings tend to produce
solid rubber (see below) while estates are essentially large-scale
farms, with professional management. Most latex comes from
professionally managed estates.
Latex Is Not Made From Sap
Latex is often described as the
sap of the Hevea tree. This is not an accurate description. The
sap runs deeper inside the tree, beneath the cambium. Latex runs
in the latex ducts which are in a layer immediately outside the
cambium. This highlights the skill of the tapper. If the cambium
is cut, then the tree is damaged, because the cambium is where all
the growth takes place. Too much damage to the cambium, and the
tree stops growing and stops making latex.
Methods Of Latex Rubber Tapping
All natural rubber originates in
the Hevea tree, and it starts its journey when the tree is tapped.
Trees are rarely tapped more often than once every two days.
A tapper starts the trek around
the plantation before dawn. At each tree a sharp knife is used to
shave off the thinnest possible layer from the intact section of
bark. The cut must be neither too deep, nor too thick. Either will
reduce the productive life of the tree. This starts the latex
flowing, and the tapper leaves leaves a little cup underneath the
cut.
In ordinary circumstances, this
latex will normally coagulate into a lump in the bottom of the
cup, called 'cup lump.' If the
plantation manager wants to make latex, then the tapper must add a
stabilising agent to the cup. Usually this is ammonia, which
prevents the latex from coagulating.
The tapper returns a few hours
later and collects the stuff in the cup -- either cup lump or
latex. The double round trip usually finishes at about 2 pm.
FYI (for your information) , the
tapper is very often at the bottom of the educational scale. Many
are women; illiteracy is high; pay is low. Child care and
education is rudimentary at best. Living conditions are quite
primitive and
latex
allergy awareness is extremely low.
Processing Of Latex - Cup Lump or
Liquid Concentrate
If solid rubber is required, the cup lump,
together with tree lace (the remnants of the latex flow from the
cut down to the cup) and other bits and pieces are collected
together and processed. That processing involves quite a lot of
heat, which destroys many (but not necessarily all) of the
proteins. It ends up as solid rubber. Depending on the method of
processing and the final purity of the material, the industry
refers to it either as TSR (technically specified rubber), or
sometimes sheet rubber.
When latex is required--which covers about 10 percent of all NR
produced--the material is gathered on the tapper's return journey,
poured into containers and delivered to a processing station where
it is strained and concentrated. At no stage in the process is the
latex heated. This means most of the proteins remain in the latex.
More stabiliser is added and the latex goes into
a centrifuge to remove some of the water, and increase the rubber
content of the latex. After centrifuging, the material is known as
latex concentrate, and contains roughly 60 percent solid rubber
and 40 percent other stuff (water, proteins etc.).
This (latex concentrate) is what is used in the
dipping process when making balloons.
Is Latex Allergy All About Trade
And Global Competition?
There is a common belief in the Latex production
sector that latex allergies are hyped up in the United States. One
argument often advanced is that latex production workers in the
producing countries do not become
allergic despite handling liquid latex in hot, sweaty conditions.
The counter-argument is that this comparison
(health care workers {HCWs} in the USA -vs- plantation workers) is
not valid, because of:
Nevertheless, the NR producers have their own
mind-set:
They honestly believe that this allergy issue is
all about trade. They think that the multi-national glove
producers are imposing ultra-strict manufacturing limits on gloves
in order to drive smaller glove makers bankrupt and win back the
market share they lost to local manufacturers in the 1980s and
1990s.
No matter how unwelcome this point may be, it
*is* how the South-east Asian manufacturers (and some Europeans)
see the issue. Cases of latex allergy are relatively uncommon in
Europe and very uncommon in Asia. Perhaps it is only a matter of
time before we get the pain that you have right now, but for the
time being, this view remains very common in the glove and latex
industry outside the USA.